Cast A105 SAE1045 Steel Sprocket Gear Blank

Name: Casted A105 steel pinion gear                                Specification:Materail elementsCSiMnPSCrNiMoOthers20CrMnMo0.17-0.230.17-0.370.90-1.200.0350.0351.10-1.400.300.20-0.300.17-0.2334CrNiMo60.30-0.38≤0.0400.50-0.80≤0.035≤0.0

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Casted A105 SAE1045 Steel Pinion Gear Blank
Casted A105 SAE1045 Steel Pinion Gear Blank
Casted A105 SAE1045 Steel Pinion Gear Blank
Name: Casted A105 steel pinion gear                                
Specification:
Materail elementsCSiMnPSCrNiMoOthers
20CrMnMo0.17-0.230.17-0.370.90-1.200.0350.0351.10-1.400.300.20-0.300.17-0.23
34CrNiMo60.30-0.38≤0.0400.50-0.80≤0.035≤0.0351.30-1.701.30-1.700.15-0.30 
18CrNiMo7-60.15-0.210.17-0.350.50-0.90≤0.025≤0.0251.50-1.801.40-1.700.25-0.35 
43400.38-0.430.15-0.350.60-0.80≤0.035≤0.0400.70-0.901.65-2.000.20-0.30-
 
Mechanical propertiesDia.(mm)TS/Rm(Mpa)YS/Rp0.2(Mpa)EL/A5(%)RA/Z(%)Type Of notchImpact energyHBW
20CrMnMoØ15≥1180≥885≥10≥45V≥55≤217HBS
34CrNiMo6Ø15750-900450-600≥13≥55V-40ºC≥20≤269HBS
18CrNiMo7-6Ø15≥980≥785≥9≥40V≥47≤269HBS
4340Ø15≥980≥835≥12≥55V≥78≤179HBS

Process procedure:
Forging process flow quality control: Raw material steel ingot into warehouse(test the chemical content) → Cutting→ Heating(Furnace temperture test) → Heat treatment after forging(Furnace temperture test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal diamention, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment

Products reference:
Materials20CrMnMo ,4340,34CrNiMo7-6,18CrNiMo7-6
Forging equipment6000T open die hydropress
ApplicationTransmisssion parts of gear box, the speed between gear is adjusted by gear ratio
Melting processEF+LF+VD
Production processForging+heat treatment+rough machining+QT+hobbing+gear grinding+finish machining
Forging ratio≥3.5
Applicalbe standardASTM,ASME,DIN,JIS,ISO,BS,API,EN
Executive standardJB/GB/EN/DIN/JIS/ASME/ASTM/ISO
Certification authoritiesISO9001:2008,TÜV(BV),(LR),ABS,RINA,(GL),(KR),(DNV),(NK),PED.
Delivery termsRough machining(N+T);finish machining(Q+T),nitriding quenching
Test machineSpectrograph,UT device,tensile and compact test machine,metalloscope,outside micrometer,bore dial indicator,trilinear coordinatre measuring machine,hardness test machine
ServiceOur service included the forging, process, heat treatment, finish machining, package, local logistics, customers clearance and maritime transport. We took the customer's requirements as the principal thing, and pay attention on the products quality.

Competitive Advantage
High-precision dimensional tolerance;Excellent mechanical properties;Produce different dimension based on customer's requirements;Advanced manufacture equipments and inspection devices;Excellent technical personality;Control the production procedure strictly;Pay attention on the package protection;
Quality full service.

* As we manufacture customized products, other materials are also appreciated.
3. Specification:
1) The maximum length: 16m;
2) The maximum weight: 38t;
* The products could be manufactured according to your request.
4. Certification: 
ISO 9001:2008, PED Certificate, TUV Rheinland, Bureau Veritas (BV), Lloyd Register (LR), ABS, RINA
Germanischer Lloyd (GL), Korean Register of Shipping (KR), Det Norske Veritas (DNV), Nippon Kaiji Kyokai (NK);
5. Production Process:
Forging---heat treatment---machining (rough machining and finish machining)
6. Delivery Status:
N+T (Normalizing + Tempering), Q+T (Quenching + Tempering);
7. Specific price is determined by the material and your specific requirements.
 
Casted A105 SAE1045 Steel Pinion Gear Blank
Casted A105 SAE1045 Steel Pinion Gear Blank
Casted A105 SAE1045 Steel Pinion Gear Blank
Casted A105 SAE1045 Steel Pinion Gear Blank





 

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